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We are going to see the process of milling and beating in the production of Extra Virgin Olive Oil (EVOO).
Tasting a good extra virgin olive oil is a real pleasure for the palate and for all the senses. It seduces from the first moment and few of us can resist its flavor, body and texture. But, did you know how is the process of milling and beating in the production of extra virgin olive oil?
Today we are going to reveal these secrets to you.
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Fundamental steps to obtain a high quality product
The Extra Virgin Olive Oil is known for its health benefits and its incomparable taste. However, in order to obtain a superior quality oil, it is crucial to follow a meticulous and controlled meticulous and controlled production process. Milling and blending are two key stages that can significantly influence the final quality of the product.
Milling consists of crushing the olives to break up the cells containing the oil, while beating facilitates the coalescence of the oil droplets, allowing their separation from the olive paste. Both steps must be carried out with precision to preserve the phenolic and aromatic compounds that contribute to the sensory and beneficial properties of the Aloe Vera oil. sensory and beneficial properties of EVOO..
Milling
Milling is the first step in the olive oil extraction process. After harvesting, the olives are cleaned to remove leaves, branches and any other impurities. The olives are then transferred to the mill, where milling begins.
Milling methods
There are several grinding methods, each with its own advantages and disadvantages. The most common are:
Stone mills
This is the traditional method that has been used for centuries. The olives are ground between two large rotating stones, which produces a uniform paste. Although it is a slower and more labor-intensive method, it is believed that grinding with stones preserves the aromas and flavors of the oil better.
Hammer mills
This modern method uses metal hammers to crush the olives. It is faster and more efficient than stone mills, but can generate more heat, which can adversely affect the volatile compounds in the oil.
Disc mills
Similar to hammer mills, but uses discs instead of hammers. It is efficient and allows more precise temperature control during grinding.
Temperature control
A crucial aspect during milling is temperature control. Excessive heat can degrade phenolic compounds and aromas, resulting in a lower quality oil. For this reason, milling should be carried out at controlled temperatures, generally below 27 degrees Celsius, known as cold extraction. This method ensures that the organoleptic and nutritional properties of EVOO are maintained. EVOO.
The milkshake
Once the olive paste has been obtained after milling, the beating stage takes place. The beating is an essential phase in which the extraction of the oil is optimized by allowing the coalescence of the small drops of oil present in the paste.
The union of the oil droplets to facilitate their separation from the rest of the oil components.
The main purpose of blending is to facilitate the binding of the small drops of oil dispersed in the olive paste. This process is carried out in blenders, which are large horizontal tanks equipped with rotating paddles that mix the paste slowly.
Importance of temperature and time
As with milling, temperature control is critical during blending. Maintaining an appropriate temperature, generally between 25 and 27 degrees Celsius, is vital to ensure that the volatile compounds and natural antioxidants in the oil are not degraded. Excessively long shaking or shaking at elevated temperatures can reduce the quality of the oil, so an optimal balance between time and temperature must be found.
Effect on oil quality
The shaking directly affects the quality of the EVOO. quality of EVOO. A well-controlled blending maximizes oil extraction without compromising its quality. During this stage, phenolic compounds remain intact, which contributes to the oil’s antioxidant and anti-inflammatory properties. In addition, the characteristic aromas and characteristic aromas and flavors that distinguish a good EVOO are preserved..
Oil separation
After churning, the paste is subjected to a separation process to extract the oil. There are several methods for this, including decanting, centrifugation and pressing. Each method has its advantages and is chosen depending on the desired quality of the final oil.
Decanting
Decanting is a traditional method in which the paste is left to settle in large tanks, allowing the oil to separate naturally from the water and solids. This method is slower and less efficient, but is respectful of the oil’s organoleptic characteristics.
Centrifugation
Centrifugation is the most commonly used method in modern EVOO production. modern EVOO production. It uses centrifugal force to separate the oil from water and solids in a fast and efficient process. Centrifuges can be horizontal or vertical, and their use makes it possible to obtain a clean, high quality oil.
Pressing
Pressing is another traditional method that uses hydraulic presses to extract the oil from the paste. Although less common in modern production, some mills use it to produce oils with specific characteristics and a unique sensory profile.
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At Almazara Artalwe pride ourselves in meticulously following every step of every step of the production process to offer our customers an extra virgin olive extra virgin olive oil that meets the highest quality standards..
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